This investigation addresses a numerical investigation of the crack front fields and effects of crack-tip constraint in subsized SE(B) specimens with transverse delamination. Nonlinear numerical analyses of very detailed 3-D finite element models of SE(B) fracture specimens for nanostructured ferritic alloy (NFA) material enable assessing the effects of prescribed delamination cracks on the crack front fields with increased deformation levels as characterized by the J-integral. Overall, the present analyses reveal important features of 3-D crack front fields in fracture specimens with transverse delamination that have a direct bearing on the often observed toughness increase in fracture testing of materials with through-thickness anisotropy in mechanical properties.
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Themes: Fracture in Large Scale Metallic Infrastructure: Advances, Challenges, and Opportunities
DUCTILE FRACTURE OF LOW-YIELD-POINT STEEL UNDER DIFFERENT STRESS STATED
Low-yield-point steel LYP225, distinguished from the ordinary carbon structural steels by lower yield strength, preferable strain-hardening and better ductility, is widely applied in metallic dampers. Ductile fracture of these dampers after severe earthquakes were commonly observed. This paper experimentally investigates the ductile fracture of LYP225 steel under different stress states, and predicts the fracture initiation with the Hosford-Coulomb fracture model.
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MULTISCALE SIMULATION OF STRUCTURAL WELDMENTS
While sophisticated simulation techniques are regularly applied in natural hazards engineering, they are limited in ability to capture several important failure mechanisms. A significant limitation is the capability to reliably simulate fracture in structural steel weldments. Predicting fracture in weldments is inherently challenging due to various factors. Moreover, when weldments do not have a sharp, pre-existing flaw, or are subjected to large-scale yielding or earthquake-induced Ultra Low Cycle Fatigue (ULCF – characterized by few cycles of large strain) – all of which occur frequently in modern buildings, conventional fracture and fatigue mechanics are invalidated. Given that fracture often initiates in the weld region, this represents a major obstacle to effective structural performance assessment. This is addressed this through a coordinated program of (1) physical tests and fractography on thermomechanically generated samples of various weld microstructures for discovery of fracture micromechanisms, (2) formulation of new continuum-based fracture criteria for these different microstructures, (3) numerical implementation, and (4) calibration and validation of the developed framework using laboratory testing. A key research challenge is to effectively upscale local models, considering spatial variation of microstructure and interaction between mechanisms to predict fracture at the component/structure scale, while also characterizing the uncertainty in these predictions.
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FATIGUE LIFE ASSESSMENT OF A TRUSS GIRDER BRIDGE USING LINEAR FRACTURE MECHANICS APPROACH
In transportation system, bridges are continuously subjected to vehiclular loads that causes accumulation of stresses in different components. The weakest region are some times prone to the development of fatigue crack, that grows leading to collapse if proper maintenance and reparing are not carried out. In this paper, a method of estimation of fatigue life of a truss girder bridge has been outlined using linear fracture mechanics approach after synthesizing the vehicle induced stress history. Von-Mises stresses which accounts for all the principal stresses at a gusset plate of a critical joint was utilized to obtain stress-cycle histogram. Number of cycles required to grow an initially detected crack of very small dimension to a threshold value has been obtained to predict the fatigue failure. The effect of the length of the bridge, vehicle speed and compound traffic growth on remaining life of the bridge has been studied
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ENHANCED REAL TIME FATIGUE CRACK MONITORING AND UPDATING IN WELDED STRUCTURAL COMPONENTS
Cracks emerging from geometrically discontinuous locations under cyclic environmental loadings are critical concerns for the safety of the existing structural components. The crack-based fatigue assessment is essential for the evolving digital twin of sustainable infrastructures, including bridges, ships, and offshore platforms, to optimize the lifetime cost of these structures. This study presents an enhanced neural network-bootstrap particle filtering algorithm to construct the complex relationship between the normalized strain relaxation indicators and the crack profiles based on the numerical simulation and experimental validation. The high-cycle fatigue bending test of the welded plate connections confirms the robustness of the proposed approach in estimating the fatigue crack initiation and propagation through both strain measurement and nondestructive testing data. To overcome the uncertainties caused by the limited strain measurement, crack measurement, and different non-destructive techniques, this study combines a bootstrap particle filtering approach with an interpolation method to update the crack prediction algorithm. As validated by the experimental results, the intelligent crack sizing approach demonstrates a potential solution for crack size forecasting through affordable strain gauges in the broad framework of digitally twinning the next-generation infrastructure.
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EFFECT OF NON-METALLIC INCLUSIONS ON THE FRACTURE TOUGHNESS OF 42CRMO4 STEEL IN THE DUCTILE-BRITTLE TRANSITION RANGE
In this article, the effect of the volume content and distribution of non-metallic inclusions on the fracture toughness of a quenched and tempered 42CrMo4 steel is investigated. The investigations focused on the material behavior in the ductile-brittle transition range. To this end, fracture toughness tests were performed on 42CrMo4 with different inclusion characteristics. These were achieved by metal melt treatment with functional filter materials. The results showed a significant effect of both volume content and distribution of the non-metallic inclusions. The transition to brittle material behavior was accompanied by a decreasing fracture toughness as well as low scatter of the test data.
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LOW-CYCLE FATIGUE ANALYSIS OF ALUMINUM ALLOY GUSSET JOINTS AND LATTICED SHELL BASED ON CONTINUUM DAMAGE MECHANICS
Aluminum alloys have been widely used for structures in environments subject to corrosion. However, aluminum alloys have lower elastic modulus as compared to steels, and are more sensitive to low-cycle fatigue failure. This study performed low-cycle fatigue experiments of aluminum alloy gusset joints. A damage-coupled cyclic plastic constitutive model of 6061-T6 aluminum alloy was established based on continuum damage mechanics. Numerical simulations of the joints and a latticed shell were carried out incorporating the constitutive model. Low-cycle fatigue life of the joints and the latticed shell structure were estimated based on damage distribution calculated by the simulations.
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MODELLING OF PLASTICITY AND DUCTILE FRACTURE FOR LOW TO MEDIUM INDIAN STRUCTURAL STEEL GRADES
The data points available for developing a Fracture Locus (FL) database for structural steel used in the Indian construction industry are extremely limited. The current study is conducted to determine the FL data points for three different grades of Indian structural steel, namely E250, E350, and E450. Uniaxial tests on notched dog bone specimens of three different specimen configurations are performed. The selected configuration is used to determine points for plotting FL corresponding to high-stress triaxiality (0.7 < T >1) and Lode angle (L) almost equal to 1. With the help of numerical simulation, the FL points are obtained and reported. The accuracy of numerical simulation is checked by precisely matching the load versus displacement obtained from the experiment. Six fracture prediction models are chosen for the present study. These six models are chosen using the following criteria, (1) only depends on stress triaxiality (b) depends on both stress triaxiality and Lode angle and (c) the number of coefficients used. The effectiveness of all the selected models in predicting fracture initiation across all three steel grades is compared, and the findings are reported.
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THE TIP FIELDS OF SHARP V-NOTCH UNDER CREEPING CONDITION CONSIDERING OUT-OF-PLANE EFFECT
Notches in creeping solids at high temperatures have drawn considerable attention due to their importance in structural integrity assessment. Understanding the three-dimensional (3D) effect on the notch tip field is important for the fracture mechanics analysis of engineering materials and structures. This paper presents an asymptotic solution for 3D sharp V-notched structures subjected to mode Ⅰ creep loading condition.
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CONSTANT CTOA DETERMINATION FOR STABLE DUCTILE CRACK GROWTH AND ITS APPLICATION TO RUNNING FRACTURE CONTROL FOR GAS TRANSMISSION PIPELINE
The crack tip opening angle (CTOA) has been used as a reliable fracture toughness to characterize stable crack growth for thin-wall structures in low-constraint conditions. Recently, it has been found that CTOA can be also utilized as a robust fracture parameter to describe arrest fracture toughness for gas transmission pipelines in modern ductile steels. This is a great improvement of the traditional fracture control technology for gas pipelines, where a Charpy-vee notch (CVN) impact energy based two curve model developed at Battelle (BTCM) was used to determine the arrest toughness. While the CVN-based BCTM is not applicable to modern pipeline steels with grades X70 and above, the CTOA-based BTCM works well for these high grades, but requires constant CTOA. This work develops four methods to determine constant CTOA using the single edge notched bend (SENB) specimens, including a load-displacement linear fit method, a logarithmic load-displacement linear fit method, a stable tearing energy method, and a J-differentiation method. The test results for A285 carbon steel show that these CTOA methods can determine nearly identical critical CTOA values over stable ductile crack growth using the SENB specimens.
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